Powder Coating Guns
Wagner is one of the leading international manufacturers of coating technology for the finishing of surfaces.
With over seven decades of experience in the powder spray system industry, Wagner prides itself on its innovation for industries, contractors, and do-it-yourself enthusiasts.
Manual Gun PEM-X1
The PEM-X1 is a robust, yet extremely light-weight powder gun that is ergonomically designed to prevent fatigue while working. The integrated remote control allows you to quickly change the powder quantity, while a double click on the trigger allows for a quick change to a special recipe. Even factory-set recipes can be assigned individual parameters.
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The integrated, high-power cascade keeps the high voltage stable even at 100 kV, enabling high coating performance. With the cascade characteristic curve adjustment, even powder coatings that are difficult to charge can be coated efficiently. The integrated cascade cooling ensures a long service life and durable performance. The replaceable protective wedge in the electrode holder reduces the cost of wearing parts.
Key Features:
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Corona gun with an air-flushed high-voltage cascade
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Robust, yet light gun weighing just 490 grams
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Ergonomic grip for fatigue-free operation
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High application efficiency with constant spray cloud
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Balanced distribution of weight for flexible handling
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Remote control of powder quantity on the gun
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High-speed recipe change provided by double-clicking on trigger
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Powder Coating Systems
Knowing which powder coating system is crucial in having the most efficient and best looking result.
Depending on the application of the powder coating, the difference between a cup feeding powder unit, manual box feed unit, and manual hopper feed unit is easily explained below.
SPRINTX Manual Box Feed Unit
A box-fed powder coating gun draws the powder directly from the carton, and feeds the powder coating straight into the gun. A platform holds the powder box at an angle on a stand below the gun’s controls, and a powder hose is then inserted into the powder in the box. The powder hose hangs vertically and usually has a small amount of compressed air delivered to the tip area to break up any compacted or clumpy powder. This helps assure uniform powder flow. The tube routes the powder up to the powder pump, which sends the powder to the gun itself.
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During operation, the platform that the carton of powder sits on constantly vibrates. This vibration causes the powder to shift around inside the box. The powder in the box moves constantly and replaces the powder that is being pulled up the tube. Without constant vibration, the powder would be supplied in surges, which would create problems during application and degrade the finish.
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See our blog to learn about the advantages and disadvantages of a box-fed powder coating system.
Controller Model EPG-SprintX:
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Clear user interface for intuitive handling
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Simple parameter adjustment using a navigation wheel
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Fully electronic control technology for all air flows (AFC)
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Self-monitoring control circuit (closed loop)
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Universal recipes can be selected directly (flat/profile/post-coating)
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Up to 50 individual coating programs can be stored
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Special purge function for faster color changes
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One control unit for both Corona and Tribo guns
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Optimum single-loop and closed-loop control technology for cascade
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High-voltage characteristics curve adjustment for optimum surfaces
WAGNER PrimaSprint Manual Gun/Airfluid System includes:
(1) EPG-SprintX FM: Electrostatic/Pneumatic Gun Controller
(1) PEM-X1 FM Manual Gun: 100kV Corona Electrostatic Cascade
(1) PI-F1: Powder Feed Pump with High Efficiency Injector
(1) Fan spray nozzle with adjustable spray angle
(1) Electrode Holder for fan spray nozzle
(1) Positioning Tool: For the fan spray nozzle
(1) Airfluid (Box Feed) Trolley Assembly: Movable Stand with pneumatic vibratory base and controls. Feeds powder to the guns directly from the carton. (Front casters are not included)
(1) Fluidized Pick-up Tube Assembly: Singular pump assembly
(1) Assembly Hardware: Poly-tubing, hardware, and cable ties
(1) Set of Powder Hose: High-flow grounded hose
SPRINTX Manual Hopper Feed Unit
A hopper-fed powder coating gun holds the powder in a sealed container that has a perforated plastic membrane on the bottom. This membrane has tiny holes in it that allow compressed air to enter the container and constantly fluff the powder so that it flows around inside the hopper, in a process called fluidization.
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The compressed air supply to the hopper should be adjusted so that powder isn’t wasted due to excessive agitation/over-pressurization of the container. While some powders require a small amount of venting, you should adjust your system for minimal powder loss, especially if you are reclaiming the powder as an on-going process.
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See our blog to learn about the advantages and disadvantages of a hopper-fed powder coating system.
Controller Model EPG-SprintX:
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Clear user interface for intuitive handling
-
Simple parameter adjustment using a navigation wheel
-
Fully electronic control technology for all air flows (AFC)
-
Self-monitoring control circuit (closed loop)
-
Universal recipes can be selected directly (flat/profile/post-coating)
-
Up to 50 individual coating programs can be stored
-
Special purge function for faster color changes
-
One control unit for both Corona and Tribo guns
-
Optimum single-loop and closed-loop control technology for cascade
-
High-voltage characteristics curve adjustment for optimum surfaces
WAGNER PrimaSprint Manual Gun/Airfluid System includes:
(1) EPG-SprintX FM: Electrostatic/Pneumatic Gun Controller
(1) PEM-X1 FM Manual Gun: 100kV Corona Electrostatic Cascade
(1) PI-F1: Powder Feed Pump with High Efficiency Injector
(1) Fan spray nozzle with adjustable spray angle
(1) Electrode Holder for fan spray nozzle
(1) Positioning Tool: For the fan spray nozzle
(1) Fluidized Pick-up Tube Assembly: Singular pump assembly
(1) Caster Mounted Stand Assembly: Movable cart for powder controller and powder hopper
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Front Casters are available for Stand Assembly - OPTION
(1) Assembly Hardware: Poly-tubing, hardware, and cable ties
(1) Set of Powder Hose: High-flow grounded hose
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Sprint PEM-X1 CG Cup Feeding Powder Unit
The SPRINT PEM-X1 CG is ideal for single items and small quantities. Wagner has combined their continuous flow cup funnel with the extremely ergonomic and light weight gun to provide the best equipment for a perfect coating result. Whether you are a beginner or a professional you will benefit from the fast 15 second color changes and the recipe storing capabilities of Intelligent Control Technology. This setup is typically used for R&D labs or small one-off applications due to the low volume of the cup.
Controller Model EPG-SprintX:
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Clear user interface for intuitive handling
-
Simple parameter adjustment using a navigation wheel
-
Fully electronic control technology for all air flows (AFC)
-
Self-monitoring control circuit (closed loop)
-
Universal recipes can be selected directly (flat/profile/post-coating)
-
Up to 50 individual coating programs can be stored
-
Optimum single-loop and closed-loop control technology for cascade
-
High-voltage characteristics curve adjustment for optimum surfaces
WAGNER PrimaSprint PEM-X1 CG Cup Gun System includes:
(1) EPG-SprintX FM: Electrostatic/Pneumatic Gun Controller
(1) PEM-X1 FM Manual Cup Gun: 100kV Corona Electrostatic Cascade
(1) Easy to Use cup for fast and efficient color changing in only 15 seconds
(1) Fan spray nozzle with adjustable spray angle
(1) Electrode Holder for fan spray nozzle
(1) Positioning Tool: For the fan spray nozzle
(1) Complete Set: Includes carrying case with all required items for operation
(1) Assembly Hardware: Poly-tubing, hardware, and cable ties
(1) Set of Powder Hose: High-flow grounded hose
